Turnkey Process Plants

Assomac group provides its customers the most modern, cost effective, efficient and fast operating lines for hot dip galvanized wire plant. We provide equipment right from drawing lines flattening mills, complete galvanizing lines with vertical drop coilers, horizontal side winder take ups or strip take ups.

By excellence in design, engineering, manufacturing and service we are able to offer most relevant technology for Galvanizing of High Carbon and Low Carbon Steel Wires.

Assomac has become the pioneers in supply of turnkey projects for the wire industry; we will maintain this position trough reliable equipment and service to ourcustomer's world wide.

The plant consists of the following :

• Pay Off Stands: Revolving Turn Tables with brake tensioners for wire formers and spools, overhead Coil Opener type Payoff, Pintal Type Pay Off for Spools and Basket Type Pay Off for Coils.
• Open Hearth Furnace or Lead Bath Furnace with electric heating or Natural gas/LDO/FO combustion systems with top cover and recuparator for energy conservation.
• Online Fumeless Pickling System with water curtains to prevent any acid fumes form exiting the pickling system. The wires travel straight with lower tension and react with invigorated acid traveling against the wire, followed by triple stage water wash system.
• Intermediate wiping system in between chambers to prevent excessive carry over of fluids from one chamber to another.
• Vertical Gland / Seal Less Pumps for zero down time as no seal change over and routine maintence required.
• Stainless steel 316 fabricated Flux Tank with flue gas heating and temperature control system for energy efficiency and coating consistency. Option of Dipping type or straight path type with flux pumping system.
• Flux Dryer before the entry to the galvanizing bath hot plate assembly is provided for quick drying of flux which has heating through flue gases of the zinc bath furnace as rising energy costs has made conservation a prime criterion in today's plants.
• Zinc Bath furnace consisting of Structural Steel Frame. Which is completely lined using several layers of ceramic refractory. Best quality refractories ensure reliability and durability.
• Zinc Tank made out of low carbon low silicon steel plate with side bended at 90 degree welded with specialized electrodes and duly ultrasonic tested for any internal cracks. Options for Light/medium and heavy coating available.
• Finally wire is coiled on finishing Take ups where ASSOMAC offers several options depending on the industry use and coil weight requirements right from 25Kg. to 1000Kgs. Horizontal side windertake ups, Vertical dropcoiler with or without pattern lay and strip take ups in our manufacturing programe.

Assomac offers high speed integrated Cold Ribbed Wire Plant for high-speed continuous drawing and ribbing of mild steel low carbon wire rods used for construction bars & mesh welding.

ASSOMAC entrusted by its honored customers with the responsibility of providing a modern high speed, simple to operate, low cost and low down time machine had to go to the drawing board and come up with several offerings to suit customer needs. The line basically consists of double Skeen Type Tilting Pay Off hydradically operated with entanglement sensing arrangement, for high sped non stop high speed wire rod pay off, inline descaler in horizontal and vertical plane with motorised brushing arrangement, double deck drawing cum ribbing machine with two speed gear box with lower deck for sizing and upper deck for ribbing Jine consist of imported ribbing cassette having option for different ribbing patterns, cheese type spooler with hydraulically operated traverse, spool clamping, spool lifting and spool shifting for fast and easy loading un loading of spools Also Pointing Machine, Butt-Welding Machine, variable speed A.C.Vector Frequency Drive Control Panel and Operator Control Station are part of the complete plant.

Plant Features and Options

• Die / Die Less Concept
• Hydraulic Tiltable Dual Head Pay Off for Continuos Easy Feeding of Wire Rod Coils by Overhead Crane Qrfork Lift.
• Hydraulic Tiltable Neck Type Overhead Pulley for Faster Stinging Operation and Easy Operator Reach.
• Dual Plane Adjustable Roller Type Descaler with Hardened Wear Resistant Rollers with High Service Life with Inline Motorized Brushing Unit for Absolute Scale Free Rod Surface.
• Motorized Lube Box for Better Lubricant Coating Before Pre-Drawing.
• Double Deck Chromium Carbide Matrix Coated Capstans Internally Watercooled for Long Service Life.
• Suitable Operator Safety Features Built-in the System like Guards, Wire Brake Sensors, Emergency Locks, Etc.
• Pneumatic Clamping, Shifting, Lifting and Setting of Spools for Faster Working Atthe Spooler.
• Traverse with Heavy Duty Hydraulic Cylinders with Hardened Guide Rods .
• Complete Plant Controlled by One Operator from the Control Desk Having Well Programmed Production Process.