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Coilers, Spoolers & Payoff Units
We offer a comprehensive range of coilers, spoolers and
payoff units. Available in various models, these products are designed to
fulfill the varied requirements of the end-applications. We offer both
standard and customized products.
Vertical Drop Coilers
The application of Vertical Drop Coiler Covers Coiling of
low and high carbon steel and stainless steel wires, bare or coated,
following heat treatment, surface treatment, galvanising or coating lines.
The wire coiled is collected on formers (Stems/Spiders/Baskets), in to
drums, or collected in catch weight coils.
Assomac's Vertical Drop Coilers are designed and manufactured to meet the
most rigorous demand of the Wire Industry. Each machine is designed with a
combination of standard sub assemblies and customized components to match
the varied demands of its customers and to deliver the most advanced
technical quality with competitive prices.
Largest installed base in the country and long experience in indegenious
evolution of these machines make ASSOMAC the best qualified supplier of such
equipment. Assomac produces the most sophisticated and sturdy Coilers
offering reliability and efficiency in operation for customers worldwide.
A wide range Block diameters is available like
300/400/450/500/600/760/900mm covering wire range from 0.6mm to 8 mm. It is
also possible to supply coilers with two sizes of blocks.
- Rotating Flat Drum Type Or Double Flanged Type With Single Or Double
Pressure Rollers or V-Groove Type Drum Blocks.
Hardened And Ground Block Drums for Low Wearand Tear.
- Individually Driven Blocks or Group Driven Blocks, Speed Variable
Through Frequency Control A.C. Drivers.
- Variable Speed Through Frequency Inverter Not Only For Individual
Speed Setting But Also For Their Behavior In Start Up and
For General Safety Reasons During Threading Operations.
- Wires Are Guided By Set Of Creel Pulleys; Individual Pulleys, Killing
Rollers And Pressure Rollers Are Fitted On Each Block
Depending On The Material Being Coiled.
- Pattern Laying Option Will Individually or Group Driven Turntables.
- Pneumatic Activated Wire Holding Forks For Easy Removal Of Filled
Coil Through Independent Trolleys At Each Coiler.
- Benefits In The Form Of Uninterrupted, Non-stop Production, Larger
Coil Weight Proper Cast And Helix, Smooth Pay Off For
subsequent operation.
- Optional Length Measurement System With Preset Counter, Buzzer &
Indication Light.
Machine Speeds available in the range of 20 to 120 DV.
Dead Block Coilers
We provide Dead Block Coilers for HC, MS, SS and non
ferrous wires, ranging from 1mm-8mm. To achieve higher productivity high
drawing speed is not the only requirement, but uninterrupted production run
of the machine is more useful. As a longer production run at a given size is
better for the lower operator fatigue also it provides higher coil weights
useful in further processes.
Machine Capstan Range : 300mm to 760mm
Wire range : 6mm to 0.9mm for all metals and alloys.
Drum Pack Coilers
With the advent of robotic welding and high speed
automated MIG Welding machines the need for wire in larger packaging
evolved. Problem faced with larger packs on spools was to utilize a
complicated system of motorized payoffs synchronized with the welding system
to supply the wire in the required form and speed.
Hence Drum Pack or Pail Pack was developed internationally to provide wire
in cardboard drums with an inner core. The machine used is called a Pale
Packer / Drum Pack Coiler / No Twist Coiler.
The difference in between coiler used for packaging of MIG wire and any
other wire is that the wire does not have any preset diametric cast and is
called pre-straightened wire.
Features of the Machine are :
- Max line Speed upto 25 Mtrs/Sec.
- Feeding Through Driven Pay Off Din 1000 / 800 / 630.
- Allows Wire To Be Feed At Relatively High Speed Without Entanglement
And Continuously.
- Pre - Straightened Wire Hence Very Low Back Tension For The Pay Off.
- No Driven Pay Off Is Required By The Customer.
- Different Drum Sizes For 200kgs To 1000kgs Wire Weight.
- Lower Packaging Cost Than Winding On Plastic Spools.
- Lower Maintenance Cost For End User.