Assomac Machines Limited

MIG Welding Wire Plant

ASSOMAC offers a high-speed integrated copper coating line for high-speed continuous drawing and Nine copper coating of solid welding wires.

ASSOMAC is entrusted by its honoured customers with the responsibility of providing a modern high-speed, simple-to-operate, low cost and low-downtime machine. We had to go to the drawing board and come up with several offerings to suit customer needs. This line consists of a Pay Off with entanglement sensing arrangement, Pre-Dry Wire Drawing Block, 9 or 11 Dies, 3 or S Spindle, Wet Drawing Machine, FRP / PP Copper Coating Tank with rotating skin pass finishing die, Triple Deck BB Block with killing arrangement and Spooler for Plastic Spools or Bulk Spool. Additionally, Pointing-:um-Threading Machine, Butt Welding Machine, Control Panel and Control Desk are also a part of the complete plant.

MIG Welding Wire Plant

Plant Features and options :

  • Wet Wire Drawing concept.
  • High-Speed, high-efficiency belt drive for sound-less and maintenance-free transmission of power in Wet Drawing Machine.
  • Solid Tungsten Carbide drawing cones for high service life and best quality wire finish.
  • Copper Coating Tank made out of fibre-reinforced plastic and poly-propylene material with six or seven chambers and material with heating arrangements.
  • Cast nylon engineered plastic pulleys for corrosion resistance in the coppering tank.
  • Adjustable killing rollers 11 or 13 each in vertical and horizontal planes for proper cast and helix both at BB Block and Spooler.
  • Wire accumulation at BB Block for continued working when Spooler stops.
  • Pneumatic clamping of spools for faster working at the Spooler.
  • Traverse with variable pitch adjustment using A.0 variable drive or variable U hinge traverse.
  • The complete plant is controlled by one man using the centralized control station.
  • A coating tank with ceramic pulleys and fume enclosing top cover is available optionally.
  • Optional high-speed tandem type machine model available specially form 1.00 mm and 1.20 mm wires with all Rotating Dies.

Technical Data :

Intel Wire Dia 2.4 - 2.0 mm
Finish Wire Dia 1.6 / 1.2 / 0.8 / 0.6 mm
No. of Dies 1 Dry + 11 Wet + 1 Skin Pass Rotating Die
Line Speed* 8 - 15 mtrs./sec.(Model Dependent)
Power Requirement 10 HP at Pre Drawing Block
60 HP at Wet Drawing
15 HP at BB Block
5 HP at Spooler
(Different Spool Diameter Options)
Brakes Pneumatic Disk Brakes on BB Block
Drive Imported Timer Belts & Pulleys, Plain and V-Belts
Controls PLC Controlled or Synchronized A.C. Variable Frequency Drives Panel with Operator Console.

MIG Welding Wire Plant
MIG Welding Wire Plant
MIG Welding Wire Plant

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